Baby Diaper   Light Incontinence  Adult Incontinence  Lady Napkins, panty shields and tanga
Training Pants   Bed Underpads and Changing Pads   Wet Wipes
 
 
MAIN TECHNICAL DATA
Working speed (production speed):

up to 2.400 pieces/min

Working speed (linear web speed): up to 250 m/min
Efficiency range: 85 ÷ 95%
Waste: 1 ÷ 3%
Required crew (**) 2÷ 3
Product width (min-max) 45 - 80 mm
(higher values can be achieved in case of products nesting, according to a maximum overall web-path width of 180 mm available for both lanes)
Product length (min-max) 130 - 190 mm
Typical overall dimensions (L x W x H) excluding fans and filters: 17.000 x 8.000 x 3.000 mm
Weight (*): 28.000 ÷ 32.000 kg
Power supply installed (*): 150÷ 200 kW
(*) The above data ranges depend on the machine configuration and are given just for reference.
Every day we improve our solutions so that the above data may change.
Final data shall be given with the Technical Documentation of the machine.
(**) Typical values (excluding packaging personnel).
 
MAIN FEATURES
  GENERAL MACHINE CONCEPT

· FAST Premium is characterized by its manufacturing process with two-lanes running simultaneously, either with side-by-side products placing or with products nesting (according to products shape).
· This machine can manufacture panty shields with the main features requested by the market (with or without side panels, with straight-cut or rounded-cut core, with “full-size” or “narrow-cut-to-length” release paper, in several shapes including “tanga” and with several embossing patterns).

  RAW MATERIAL FEEDING
· This machine is equipped with unwinders with brushless servomotor driven expanding spindles, tension control systems, web accumulation for “Zero-Speed” cut&splice at full machine speed.
· Dedicated defestooning systems with dust-isolating cabins are installed for the feeding of airlaid materials used for the absorbent core.
· Additional tension control devices with servo-motor equipment, guarantee the best web tension control along the whole web flow and allow reduced tension in case of accurate application of delicate materials.
· The cross-wise position of the product structure materials is constantly controlled through electronic web tracking and self-alignment equipment.
  PROCESS UNITS
· Fameccanica-design process units guarantee the effectiveness and the accuracy of each step of the manufacturing process.
· Each of them include the most advanced features needed for the specific application and for long life of the components. According to the specific units, typical characteristics are: temperature control systems, fine adjustment systems, re-phasing systems, integrated lubrication systems, torque limiters.
FAMECCANICA LASER CUTTING TECHNOLOGY
The FAMECCANICA LASER CUTTING TECHNOLOGY is a proven turn-key solution specifically developed by Fameccanica for the purpose of cutting and shaping disposable articles such as lady sanitary napkins, panty shields, baby diapers and training pants, adult diapers and adult pull-up pants.
The system provides:
- high flexibility during operations
- lower overall costs
- easier management of size change
- elimination of cutting unit-ops and spare parts handling
  DRIVE TRAIN AND MOTION CONTROL
· Mechanical drive with shaft lines, maintenance-free HTD belts and pulleys, oil-bath gear boxes.
· Digital drivers for brushless servomotors.
  LOGIC CONTROL OF MACHINE FUNCTIONS
· Machine Functional Control by powerful PLC with distributed I/O allowing the easiest implementation of retrofitting modules.
· Programmable Limit Switch for an accurate management of electronic phasing.
· “Touch-screen” control panel, for centralized management of all machine operation phases (start-up, shut-down, changeover).
· Alpha numerical display of operation messages on machine running mode, downtime and automatically rejected products.
  QUALITY CONTROL
· Quality control system with raw material presence and/or application control and automatic rejection of defective products.
· Visual web inspection systems are available to check products while being manufactured.
  PRODUCTION DATA SUPERVISION
· The D.P.S.S. product data management system is available on industrial PC platform with Microsoft Windows interface. This system, specifically designed by Fameccanica, allows the effective collection, storage and analysis of production data (production, scraps and downtime, Pareto charts). It is suitable for connection to any current network for remote technical assistance.
  AIR FILTRATION
· A wide range of specific equipment can be installed for the filtration of the air needed for the manufacturing process (self cleaning rotary filters, dry sacs systems, equipment for connection to centralized plant filtering systems, etc.).
  SAFETY
· Designed in compliance with European Safety Regulations.
· The whole machine has been designed keeping in mind operators' safety. Continuous improvements are accomplished thanks to dedicated internal audits. Safety guards with safety switches and security locks are installed. Different kinds of jib hoists are available, including special types designed for easy and safe semi-automatic reel-handling from the pallet to the machine.