Back Adult Incontinence Machines

Adult diaper, pull-on and underpad machines

The key elements are high flexibility in terms of different product structures to be manufactured on the same machine, prioritize efficiency and waste levels to aim at the lowest unitary finished product cost.

Technologies as Sap Intermittent Dosing System, B.E.S.T. Technology, Ultrasonically Bonded Laminate for Waist Band, Electronic Turn & Repitch, Glueless™ Application are available on Adult Incontinence Machinery.

The range is made up of different technological platforms, Premium and Evolution, to meet every single need of performance and flexibility.

GO TO THE MACHINES

For any product you want to manufacture we have the machines to produce it, answering your specific needs

 
 

Technology Inside

Sap Intermittent System

A-LOSS-IN-WEIGHT DOSING CONTROL PROCESS

Our system for the intermittent dosing of SAP works with a loss-in-weight dosing control process (not affected by SAP density variations) to be installed on Fameccanica Optisap 700 system. It doesn’t need any kind of hardware size change and both the SAP quantities and exact position can be managed just via software.

B.E.S.T. Technology

“ZERO TRIM CUT”: NO WASTE OF EXPENSIVE RAW MATERIALS

Fameccanica has built a strong experience with “zero trim” side panel process for Baby Diapers with B.E.S.T. (Back Ears Sans Trim) technology, a Fameccanica patent. Zero trim solution is now available on multipiece adult diapers giving you the possibility to apply both symmetric and asymmetric side panels. B.E.S.T. technology accepts both Back ears with elastic nonwoven/laminates and non-elastic common nonwovens with the opportunity of differentiating products made by the same machine.

Ultrasonically Bonded Lamination

LITTLE TRANSPIRING SPOTS FOR A BREATHABLE WAIST BAND

We developed a patented solution for the in-line lamination of a particularly soft material, on which we apply an ultrasonic sealing to create little transpiring spots making the material breathable and comfortable.

Electronic Turn & Repitch

A SINGLE UNIT SUITABLE FOR ALL THE SIZES PRODUCED BY THE SAME MACHINE

The Electronic Turn & Repitch unit (Fameccanica patent) is used to rotate the “insert” and apply it directly onto products’ chassis. Thanks to servo-motorized and independent arms the unit is able to take the insert at a speed and laying it down at web speed, guaranteeing the maximum positioning precision. All size change operations are set via software only.

Converting Machines

FIX P5S

Premium Series

Product Range

  • Adult diaper with narrow chassis and shaped front and back ears with different raw materials
Working speed (production speed) up to 450 pieces/min
Working speed (linear web speed) 400 m/min
Product width (min-max) 570-850 mm
Product Chassis width without side panels (min-max) 270-340 mm
Product length (min-max) 680-1020 mm
Typical overall dimensions (L x W x H) 60.000 x 21.000 x 8.000 mm
Power supply installed 1530 kW
  • High speed platform, designed for “multipiece” adult diapers with shaped ears.
  • Double mill on main core for high fluff rate is available.
  • Stable process with the most efficient and reliable control of raw material path and zero speed splice, very easy to prepare.
  • Maximum process flexibility both in terms of product size and structure change, switching off the part of the process you don’t need.
  • SAP intermittent system that enables a profiled and cost saving application of SAP in the absorbent core.
  • A superior quality of fluff core as the forming section and all the airflows have been optimized through a proper fluidodynamic modeling and particles behaviour simulation. Mill positioned on Top, close to the forming chamber.
  • In-line ultrasonic system for elastic back ear lamination process.

FIX P5

Premium Series

Product Range

  • Leg-shaped adult diaper with panels
  • Adult diaper with rectangular front and back side panels
Working speed (production speed) up to 450 pieces/min
Working speed (linear web speed) 400 m/min
Product width (min-max) 500 – 880 mm
Product Chassis width without side panels (min-max) 270-450 mm
Product length (min-max) 680 - 1020 mm
Typical overall dimensions (L x W x H) 38.000 x 13.500 x 7.700 mm
Power supply installed 1400 kW
  • Through the combination of different set-ups and options it is possible to have a wide range of products to meet the most specific requirements.
  • Special care of webhandling: off-line unwinders are used for wider raw materials and all of them have a “Zero-speed” cut & splice at full machine speed.
  • Some optional features available as option are:
    - double core
    - intermittent SAP application
    - elastic waist band
    - on-line-laminated poly + nonwoven backsheet
    - wetness indicator.
  • A superior quality of fluff core as the forming section and all the airflows have been optimized through a proper fluidodynamic modeling and particles behaviour simulation. Mill positioned on Top, close to the forming chamber.

FIX E3

Evolution Series

Product Range

  • Adult diaper with narrow chassis, shaped side panels
Working speed (production speed) up to 300 pieces/min
Working speed (linear web speed) 280 m/min
Product width (min-max) 600 - 850 mm
Product Chassis width without side panels (min-max) 300-340 mm
Product length (min-max) 680 - 1000 mm
Typical overall dimensions (L x W x H) 33.500 x 11.500 x 7.000 mm
Power supply installed 1170 kW
  • A medium-high performance machine, manufacturing adult incontinence diapers with all the features required by the market.
  • The machine is equipped with our “OptiSAP” lossin- weight SAP dosing system, which distributes SAP with high precision, thus avoiding SAP waste.
  • Maximum process flexibility both in terms of product size and structure change, switching off the part of the process you don’t need.
  • The machine is servo-motorized and modular so that installation & start-up at the Customer’s plant is very fast.
  • High web stability and perfect control of crosswise raw materials contribute to have a stable and controlled process.

FIX E3X

Evolution Series

Product Range

  • Adult pull-on with 3-pieces structure
  • Adult pull-on with 2,5-pieces structure
Working speed (production speed) up to 300 pieces/min
Working speed (linear web speed) Process of Product Chassis manufacturing 200 m/min
Product width (min-max) 540 - 900 mm
Product length (min-max) 780 - 1000 mm(lower values available upon request)
Absorbent pad width (min-max) 200 - 250 mm(different values available upon request)
Absorbent pad length (min-max) 550 - 660 mm(different values available upon request)
Width of nonwoven backsheet before folding (min-max) 880 - 1000 mm
  • Flexible, reliable and cost effective machine for the manufacturing of adult pull-on diapers.
  • “Last generation” tension control devices to have high web stability and process control.
  • Ultrasonic sealing for final product edge bonding.
  • Automatic unwinder for the feeding of synthetic elastic threads supplied in spools, providing an accurate tensioning and knot splicing. Each thread is pulled by a dedicated servomotor. • “Last generation” tension control devices to have high web stability and process control.
  • Product waist band with breathable laminate (Fameccanica patented process) is available.
  • “Multistream” forming capability allowing several absorbent core design, with the possibility of manufacturing “ultra-thin” cores.
  • Easy and fast size change: most of the activities can be carried out via software panel.

FIU P4

Premium Series

Product Range

  • Underpad with fluff-core
  • Underpad with Airlaid core
Working speed (production speed) up to 500 pieces/min
Working speed (linear web speed) 350 m/min
Product width (min-max) 431 - 915 mm
Product length (min-max) 600 - 920 mm
Absorbent pad width (min-max) 356 - 838 mm
Absorbent pad length (min-max) 530 - 840 mm
  • Premium machine for bed underpads.
  • Flagship of this machine is the remarkable efficient core forming section, capable of manufacturing from the thinnest core (36 gsm) to a much thicker one (170 gsm), both with and without SAP. Easy and fast size change of the core forming section.
  • The machine is modular therefore upgrading kits are easily plugged into the existing layout and it’s extremely simple to arrange the machine for the several product structures.
  • Available as option:
    - waffle core
    - wider poly (up to 180 cm).

FLS - Lamination System

  • Stand-alone machine for the lamination of material for Elastic Side Panels
Working speed (linear web speed) up to 300 m/min
Product width (strethed material) max 285 mm
Product width (relaxed material) max 160 mm
Product length (min-max) 440 - 540 mm
Typical overall dimensions (L x W x H) 16.000 x 6.000 x 4.000 mm (version with rewinding in spools)
  • FLS is a stand-alone machine for the lamination of material for Elastic Side Panels.
  • Once laminated, the web is rewound in reels ready to be used on converting machines.
  • The “spool re-winder” option is available upon request.
  • The system couples two nonwoven layers with one elastic film creating, at the same time, transpiring spots (Fameccanica Patent Technology).
  • Different levels of raw material elasticization are available.