Back Baby Care Machines

Baby diaper and pant machines

"Technology inside" is the expression of a continuous innovation, giving you the possibility of being a benchmark in your own sector.

Forming Section, 3D Laminate, Fluffless Core, Sap Intermittent Dosing System and Glueless™ Application, are some of our new solutions for Baby Diaper and Pant Machinery.

The range is made up of different technological platforms, Premium, Evolution and Business, to meet every single need of performance and flexibility.

GO TO THE MACHINES

For any product you want to manufacture we have the machines to produce it, answering your specific needs

 
 

Technology Inside

Forming Section

ULTRATHIN CORE: HIGH INTEGRITY AND DENSITY, LOW WEIGHT VARIATION

Our machines are equipped with forming sections (H-Forming and U-Forming) with an extremely wide range of achievable SAP/Fluff ratios and capable of producing ultrathin absorbent cores with a SAP content higher than 70%. U-forming system is able to produce cores with a SAP/Fluff ratio up to 80%/20%. Thus, U-forming is installed on our High performance machines like FA-X P10 and FA-X E8.

Fluffless Core

LOW REWET, FAST ACQUISITION TIME AND LIQUID DISTRIBUTION

The Fluffless Core solution has different structures, thanks to our technologies for manufacturing baby diapers with soft and thin cores. We can have excellent results in terms of core integrity, combined with high softness when wet. Fluffless Core has been designed to facilitate Customers in creating diapers with low rewet, fast acquisition time and liquid distribution.

3D Laminate

DUAL SIDE HIGH-LOFT LAMINATE FOR ENHANCED 3D WEBS

Significant increase of thickness/softness. Thickness increase is normally 3 times higher than flat layers (+200% and over).
Different aesthetics on the two sides (protrusions and channels).

Sap Intermittent System

A LOSS-IN-WEIGHT DOSING CONTROL PROCESS

Our system for the intermittent dosing of SAP works with a loss-in- weight dosing control process (not affected by SAP density variations) to be installed on Fameccanica Optisap 700 system. It doesn’t need any kind of hardware size change and both the SAP quantities and exact positioning can be managed via software.

Converting Machines

FA-X P10

Premium Series

Product Range

  • Baby diaper with B.E.S.T. (Zero Trim solution for Back Ears)
  • Baby diaper with S-B.E.S.T. (Zero Trim solution for Back Ears)
  • Baby diaper with asymmetric ears with reduced trim
Working speed (production speed) up to 1000 pieces/min
Working speed (linear web speed) up to 450 m/min
Product width (min-max) 250 - 360 mm
Product length (min-max) 370 - 570 mm
  • A superior quality of fluff core as the forming section and all the airflows have been optimized through a proper fluidodynamic modeling and particles behaviour simulation. Mill is positioned on Top, close to the forming chamber.
  • U-forming section allows to have very ultrathin cores, flat or profiled, with very high SAP contents (more than 50%). Core weight is constantly controlled through all pressing sections. Fluffless core is available as option.
  • Linear path of the raw materials for a better web control and process stability.
  • As a standard the machine is already equipped with Fameccanica software(U-MI built-in) for Human Machine Interface including all the key functionalities required for the machine operations.
  • FLS in-line process available as option.
  • Glueless technology on: acquisition layer, intermittent elastics, frontal tape, core, back ears application, back ears lamination (FLS), back ears with tape as sandwich.
  • Minimized SAP loss through dedicated process solutions.

FA-X B6C

Business Series

Product Range

  • Classic leg-shape Baby diaper
  • Baby diaper asymmetric shaped back ears with reduced trim
  • Baby diaper with rectangular back ears
  • Baby diaper with S-shaped fastening tape
  • Baby diaper with S-B.E.S.T. (Zero Trim solution for Back Ears)
Working speed (production speed) up to 600 pieces/min
Working speed (linear web speed) up to 280 m/min
Product width (min-max) 250-360 mm
Product length (min-max) 370-570 mm
  • Compliance with European Safety Regulations. The whole machine has been designed keeping in mind operators’safety. Continuous improvements are accomplished thanks to dedicated internal audits. Safety guards with safety switches and security locks on operator and drive side are installed.
  • New solutions for SAP distribution: Fameccanica OptiSAP is a weight-control dosing system with better performances than market’s benchmark, especially during rump-up and rump-down phase and during SAP tank refill.
  • H-Forming is the re-engineered forming system with a perfect flow distribution and optimal SAP/Fluff mix with ratios up to 50% / 50%, pad’s integrity and weight control.
  • Increased machine efficiency with reduced downtimes thanks to innovative low-tension unwinders minimizing stress on raw materials during splicing.

FA-X P10X

Premium Series

PRODUCT RANGE

  • 2 - pieces leg shaped Baby pant
  • 3 - pieces H-structure Baby pant
Working speed (production speed) up to 900 pieces/min
Working speed (linear web speed) up to 350 m/min
Product width (min-max) 330 - 435 mm
Product length (min-max) 400 - 550 mm
  • The machine model with the top performance level among our baby pant converters, with the top innovative and technological content.
  • Electronic Turn & Repitch unit (Fameccanica Patent) for the 90-degrees rotation and pitch change of the assembler insert.No size change except for vacuum shoes.
  • Waist Pitch Compensation (WPC) unit eliminates the need of hardware changes among the different configuration sizes (Fameccanica patent).
  • MHR Ultrasonic multi-up final side sealing + Fameccanica “Waist Pitch Compensation” unit.

FA-X P5T

Premium Series

Product Range

  • Baby pant
  • Baby diaper
Working speed (production speed) Baby pants: up to 500 pieces/min
Working speed (linear web speed) up to 300 m/min
Product width (min-max) 270 - 380 mm
Product length (min-max) 440 - 540 mm
  • High process flexibility: as an option the “machine direction”process allows to switch, just changing few process units in the final part of the converter, from pants to open diapers with “sandwich-type” front and back ears. An alternative solution to manufacture an open diaper could be applying the “Refastenable” closure element for baby pant edges.
  • H-Forming is the re-engineered forming system with a perfect flow distribution and optimal SAP/Fluff mix with ratios up to 50% / 50%, pad’s integrity and weight control.
  • New forming system for the elastic waist band with VarioWaist technology which guarantees easy & fast change of elastics length and pitch via control panel.

FA-X E6X

Evolution Series

Product Range

  • 2-pieces leg shaped Baby pant
  • 3-pieces H-structure Baby pant
Working speed (production speed) up to 650 pieces/min
Working speed (linear web speed) up to 250 m/min
Product width (min-max) 330 - 435 mm
Product length (min-max) 400 - 550 mm
Insert length (min-max) 365 - 480 mm
  • Electronic Turn & Repitch unit (Fameccanica patent), for the 90-degrees rotation and pitch-change of the complete assembled insert and application on the chassis. It gives the important advantage of being the same for all pant sizes with the benefit on size changing time.
  • Cellulose pulp fiberizing "SV Series" with double infeed system with progressive switch for automatic splicing.
  • H-Forming system suitable for the accurate manufacturing of absorbent cores at high SAP/Fluff ratio (up to 70/30) - process with the nonwoven passing into the drum.
  • Final product Turning and “Tucking” (internal sides folding) unit.
  • Ultrasonic final edges Sealing unit.

FLS - Lamination System

  • Stand-alone machine for the lamination of material for Elastic Side Panels
Working speed (linear web speed) up to 300 m/min
Product width (strethed material) max 285 mm
Product width (relaxed material) max 160 mm
Product length (min-max) 440 - 540 mm
Typical overall dimensions (L x W x H) 16.000 x 6.000 x 4.000 mm (version with rewinding in spools)
  • FLS is a stand-alone machine for the lamination of material for Elastic Side Panels.
  • Once laminated, the web is rewound in reels ready to be used on converting machines.
  • The “spool re-winder” option is available upon request.
  • The system couples two nonwoven layers with one elastic film creating, at the same time, transpiring spots (Fameccanica Patent Technology).
  • Different levels of raw material elasticization are available.